Solvent recovery


The line of solvent recycling systems (from L to R): ASC-100 12 kW, ASC-150 24 kW, ASC-300 37 kW, ASC-500 50 kW and ASC-1500 100 kW

OFRU Recycling has a worldwide leadership position in the production of professional vacuum distillation units for recovery of inflammable as well as water-based solvents. Innovative technology of ASC series vacuum distillation units is a successful result of over 30 year work with customers from different kinds of industries. Over 1000 customers worldwide appreciate the advantages of OFRU ASCs: safety and reliability, German quality and low maintenance, long endurance and high-quality materials. OFRU solvent recovery systems use the principle of low-energy vacuum distillation. The process consists of two steps: evaporation of contaminated solvents and condensation of the vapors. Solid impurities stay in the vessel and the clean product can be collected in a tank or a drum. ASC distillation units were especially developed for companies which plan to recover from 300 till 100.000 liters of solvent per day. All systems consist of the vessel with conical bottom, scraper system and integrated powerful steam generator. Application of external heating sources like thermal oil, steam or hot water is also possible. Moreover, all distillation units can be equipped with rectification column and reflux system for the fluid/fluid separation.

It is possible to connect the distillation unit directly with printing presses or washing units (paint and converting industries). Thus, the closed circuit of solvent circulation of the relatively constant properties can be obtained.
ASC-150 connection with printing press

If you have any questions or additional information is required please contact us via: bn@blnconsulting.eu

  ASC-100 ASC-150 ASC-300 ASC-500 ASC-1500 ASC-3000/6000
Total vessel volume 140 l 160 l 300 l 500 l 1.500 l 3.000/6.000 l
Filling volume constantly, level controlled 80 l 100 l 150 l 250 l 800 l 1.500/3.000 l
Distillation rate 20-60 l/hr* 40-90 l/hr* 60-140 l/hr* 100-220 l/hr* 200-550 l/hr* 0,8 / 1,5 t/hr*
Heating up time 1 hr* 0,5 hr* 0,5 hr* 0,5 hr* 0,5 hr* 0,5 hr*
Heating temperature Max. 200 °C 180 °C 180 °C 180 °C 180 °C 180 °C
Vacuum abs. > 50 mbar > 50 mbar > 50 mbar > 50 mbar > 50 mbar > 5 mbar
Electrical connection 380-410 V / 50 Hz / 3 Ph +N 380-410 V / 50 Hz / 3 Ph +N 380-410 V / 50 Hz / 3 Ph +N 380-410 V / 50 Hz / 3 Ph +N 380-410 V / 50 Hz / 3 Ph +N 380-410 V / 50 Hz / 3 Ph +N
Power consumption heating 12 kW 24 kW 37 kW 50 kW 100 kW 200/500 kW
Power consumption vacuum unit 1,1 kW 1,1 kW 1,1 kW 1,1 kW 3,6 kW 5/10 kW
Consumption air pressure 6 bar, Max. 50 l/min. 6 bar, Max. 50 l/min. 6 bar, Max. 50 l/min. 6 bar, Max. 50 l/min. 6 bar, Max. 50 l/min. 6 bar, Max. 50 l/min.
Eff. cooling capacity 10 kW 20 kW 30 kW 40 kW 80 kW 80 kW
Consumption cooling water (8-12 °C) 1 m³/hr 1,5 m³/hr 2 m³/hr 4 m³/hr 8 m³/hr 15/30 m³/hr
Width x Depth x Height approx. [m] With high rack:
1,65 x 0,93 x 2,65
1,5 x 1,1 x 2,7 1,95 x 1,29 x 2,9 2,2 x 1,1 x 3,2 3,1 x 1,9 x 4,5 3,5 x 2,4 x 5,5 /
4,2 x 3,1 x 6,0
Weight approx. [kg] 750 kg 950 kg 1.250 kg 1.500 kg 5.000 kg 6 / 8 t
*dependent on solvent type, water content and contamination

References

Company name / City
Country
JV Uniflex Ltd
Minsk
Belarus Belarus
PRINTTEAM-PACK
Minsk
Belarus Belarus
Kazpoligraf
Semei
Kazakhstan Kazakhstan
IOCO packaging
Panevezys
Lithuania Lithuania
Repropark
Moscow
Russian Federation Russian Federation
Ginap
Yerevan
Armenia Armenia
Jotun
St.-Petersburg
Russian Federation Russian Federation
Estiko AS
Tartu
Eesti Eesti
Briz
Chirchik
Uzbekistan Uzbekistan
Danaflex
Kazan
Russian Federation Russian Federation
Euroflex
Lviv
Ukraina Ukraina
Flexotech
Tbilisi
Georgia Georgia
Polipaks
Riga
Latvia Latvia
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