Solvent recovery

OFRU solvent recovery systems use the principle of low-energy vacuum distillation. The process consists of two steps: evaporation of contaminated solvents and condensation of the vapors. Solid impurities stay in the vessel and the clean product can be collected in a tank or a drum. ASC distillation units were especially developed for companies which plan to recover from 300 till 100.000 liters of solvent per day.

Линейка систем регенерации растворителей
The line of solvent recycling systems (from L to R): ASC-100 12 kW, ASC-150 24 kW, ASC-300 37 kW, ASC-500 50 kW and ASC-1500 100 kW

All systems consist of the vessel with conical bottom, scraper system and integrated powerful steam generator. Application of external heating sources like thermal oil, steam or hot water is also possible. Moreover, all distillation units can be equipped with rectification column and reflux system for the fluid/fluid separation. 

ASC-1500 2C
ASC-1500 2C

It is possible to connect the distillation unit directly with printing presses or washing units (paint and converting industries). Thus, the closed circuit of solvent circulation of the relatively constant properties can be obtained.

ASC-150 connection with printing press
ASC-150 connection with printing press

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Technical Data

 ASC-100ASC-150ASC-300ASC-500ASC-1500ASC-3000/6000
Total vessel volume 140 l 160 l 300 l 500 l 1.500 l 3.000/6.000 l
Filling volume constantly, level controlled 80 l 100 l 150 l 250 l 800 l 1.500/3.000 l
Distillation rate 20-60 l/hr* 40-90 l/hr* 60-140 l/hr* 100-220 l/hr* 200-550 l/hr* 0,8 / 1,5 t/hr*
Heating up time 1 hr* 0,5 hr* 0,5 hr* 0,5 hr* 0,5 hr* 0,5 hr*
Heating temperature Max. 200 °C 180 °C 180 °C 180 °C 180 °C 180 °C
Vacuum abs. > 50 mbar > 50 mbar > 50 mbar > 50 mbar > 50 mbar > 5 mbar
Electrical connection 380-410 V / 50 Hz / 3 Ph +N 380-410 V / 50 Hz / 3 Ph +N 380-410 V / 50 Hz / 3 Ph +N 380-410 V / 50 Hz / 3 Ph +N 380-410 V / 50 Hz / 3 Ph +N 380-410 V / 50 Hz / 3 Ph +N
Power consumption heating 12 kW 24 kW 37 kW 50 kW 100 kW 200/500 kW
Power consumption vacuum unit 1,1 kW 1,1 kW 1,1 kW 1,1 kW 3,6 kW 5/10 kW
Consumption air pressure 6 bar, Max. 50 l/min. 6 bar, Max. 50 l/min. 6 bar, Max. 50 l/min. 6 bar, Max. 50 l/min. 6 bar, Max. 50 l/min. 6 bar, Max. 50 l/min.
Eff. cooling capacity 10 kW 20 kW 30 kW 40 kW 80 kW 80 kW
Consumption cooling water (8-12 °C) 1 m³/hr 1,5 m³/hr 2 m³/hr 4 m³/hr 8 m³/hr 15/30 m³/hr
Width x Depth x Height approx. [m] With high rack:
1,65 x 0,93 x 2,65
1,5 x 1,1 x 2,7 1,95 x 1,29 x 2,9 2,2 x 1,1 x 3,2 3,1 x 1,9 x 4,5 3,5 x 2,4 x 5,5 /
4,2 x 3,1 x 6,0
Weight approx. [kg] 750 kg 950 kg 1.250 kg 1.500 kg 5.000 kg 6 / 8 t
*dependent on solvent type, water content and contamination

References

Company name / CityCountry
JV Uniflex Ltd
Minsk
Беларусь Belarus
PRINTTEAM-PACK
Minsk
Беларусь Belarus
Kristall LLP
Almaty City
Казахстан Kazakhstan
Russian Paints
Yaroslavl
Россия Russian Federation
SALUT FGUP MMPP
Moscow
Россия Russian Federation
Repropark
Moscow
Россия Russian Federation
Jotun
St.-Petersburg
Россия Russian Federation
Uralplastic
Yekaterinburg
Россия Russian Federation
Farmoslavl
Yaroslavl
Россия Russian Federation
Odilak
Odincovo
Россия Russian Federation
Danaflex
Kazan
Россия Russian Federation
Euroflex
Lviv
Украина Ukraina
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BLN Consulting is a multi-industry consulting company, which offers professional support in the realization of diversified projects in Europe, Russian Federation and in the Commonwealth of Independent States.

Our core business lines are:

  • Multimodal transportation of various goods with the use of all kinds of surface, air and maritime transport as well as organization of customs processing
  • Recycling of used oils in the plasma tube reactor 
  • Recovery of wasted solvents via vacuum distillation including fractionation
  • Exhaust air treatment via thermal incineration, regenerative and catalytic oxidation including heat recovery system
  • Nitrogen generation with PSA and cryogenic plants

The primary purpose of the company's business is to help our clients to accomplish their goals with maximum value and at minimum costs. Your main advantages of cooperation with us are our long-term experience in international projects and in delivery of goods in to/out from CIS; innovative approach to the realization of projects and application of most modern methods and technologies; as well as professional consultant team and reliable suppliers of services and technologies.

Moreover, a strategic location of the office in Tallinn – trade center between Central Europe, Scandinavian and Russia in the country with the highest internet penetration rate in the world – is a guarantee of the fastest realization of you projects.

We appreciate your interest in our company and look forward to a continued good cooperation.

Why chose us?

Free consulting

We offer free consulting on your request

Support Team

Our Support Team is Friendly, Fast, and Knowledgeable

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